Maintenance & Service Schedule For Diesel Generator

Daily service For Generator Set

· Check the instrument panel

· Check the coolant level of the cooling system

· Check the maintenance indicator of the engine air filter and clean if necessary

· Check the engine oil level

· Drain off the water and deposits in the fuel tank and oil-water separator

· Check the functioning of the coolant heater

· Check the engine

Service after the first 250 hours of operation For Generating Set

· Check the engine valve clearance and adjust if necessary

· Clean and test the magnetic speed sensor

· Replace the lubricant and filter

· Replace the coolant filter

· Clean and / or replace the fuel filter

Service for every week or every 50 hours of operation

· Check the air filter

· Drain off the water in the oil-water separator

· Check the level of the battery electrolyte

· Check the engine oil level

· Check the coolant level

· Check the engine exhaust piping

· Check the fuel supply system

· Check the electrical connection

· Check the sensors and alarm output to ensure their reliability

Service for every month or every 100 hours of operation FOR dg Set

· Check the air intake and exhaust systems to ensure they are not obstructed

· Check for any leakage of the engine exhaust system

· Check the tension of the V-belt

· Check voltage and electrolyte specific gravity of the battery

· Check the battery charger

· Check the reliable functioning of the ATS transfer switch

· Check the output voltage and frequency of the generator

· Drain off the condensate water in the engine exhaust system

· Drain off the water in the oil-water separator

· Test the load-carrying capacity of the genset

Service for every 250 hours of operation

· Add anti-corrosion additive into the cooling system

· Lubricate the drive bearing of the fan

· Check the hose and fasteners of the engine radiator

· Clean the radiator

· Replace the lubricant and filter

· Replace the coolant filter

· Clean and / or replace the fuel filter

Service for every 6 months or every 500 hours of operation

· Replace the air filter

· Check the anti-freezing fluid

· Check the tension of the V-belt

· Check the insulation and fire-proofing devices

· Check the electric circuit

· Check the tightness of bolts, screws and parts subject to vibration

· Check and adjust the engine valve clearance

· Check and adjust the injection advance angle

· Drain away the deposits in the main fuel tank

· Clean the battery terminals

· Clean the rotor and stator of the generator with compresses air

Service for every year or every 1000~2000 hours of operation

· Replace the coolant

· Replace the oil-water separator

· Replace the engine oil and oil filter

· Replace the fuel filter

· Clean the vent of the engine crankcase

· Adjust and tighten any loose parts

· Check and adjust the valve clearance

· Check and adjust the injection advance angle

· Check the turbocharger

· check the fuel injection pump and water pump

· Check the transmission mechanism and corresponding phase

· Check the genset protections

· Check and adjust the magnetic speed sensor

· Check the winding and electrical connection

· Measure the insulation resistance

Service for every 2 years or every 2000～3000 hours of operation

· Check the crankshaft vibration damper

· Replace the coolant and clean the cooling system

· Conduct the load-carrying capability test